Hindalco brings in Italian company Metra to manufacture high-precision extruded products
High-precision extruded products to be used in India for high-speed aluminium rail coaches
• Plans to bring latest aluminium extrusion technology to India
• Extruded aluminium plays a leading role in building rail coaches
• Lightweight Aluminium trains improve speed, carbon emissions
• Offers aesthetic design, world class comfort to rail travel
• Champions domestic manufacturing capabilities
By Banaja Routray
MUMBAI: Hindalco Industries Ltd. the world’s largest aluminium rolling and recyclingcompany, has signed a technology partnership with Italy-based Metra SpA renowned for its expertise in producing structured and value-added aluminium extrusions. The partnership aims toenable the production of large-size aluminium extrusion and fabrication technology for building high-speed aluminium rail coaches in India, underscoring Hindalco’s flagbearer role in upholding the Indian Government’s vision to foster superior domestic manufacturing capabilities.
Combining Hindalco’s vast experience in aluminium manufacturing and Metra’s cutting-edge knowhow in aluminium extrusion, machining and welding, the collaboration marks a pivotal move tobring world class technology – currently limited to Europe, China, Japan and afew other countries – to India. The tie-up provides Hindalco the launching pad to drive the ambitious upgradation programme of Indian Railways that runs the world’s largest rail network.
“We are pleased to join forces with Metra to introduce a new era of aluminiumextrusions for passenger trains in India,” said Satish Pai, Managing Director of Hindalco Industries. “This is in line with our capability building for aluminium in commercialvehicles, freight wagons, electric vehicles and passenger train applications. Our combinedexpertise will undoubtedly enhance the efficiency, durability and sustainableperformance of these trains and set new benchmarks for the Indian rail industry.”
In the railway sector, extruded aluminium plays a leading role, as it combines the reduction of weight and mechanical strength. Metra, a 60-year veteran in making aluminium extrusions for the transport sector,specialises in the fabrication and machining of railwayextrusions, giving the Italian company additional capabilities to design and supplyhigh-end sub-assemblies for the railways.
“Collaborating with Hindalco Industries presents an exciting opportunity to showcase
the capabilities of our aluminium extrusion technology on a global stage,” Enrico Zampedri, CEO of Metra SpA, stated enthusiastically. “Together, we are poised toredefine aluminium extrusions for high-speed train manufacturing in India, creating a fusion of strong Italian expertise in this field and Indian market knowledge.”
Indian Railways is in the midst of a dynamic makeover in basic infrastructure such as
rail lines and stations as well as the introduction of high-speed air-conditionedcarriages. The quintessentially world class Vande Bharat trains being rolled outto critical acclaim for top-end comfort and faster travel are an indicator to the future of rail transport in India. The gleaming, aerodynamic train, designed to run at more than 200 km per hour, will be made possible by the use of aluminium.
To help make passenger coaches for the Vande Bharat trains, Hindalco plans to invest Rs.2,000 crore for the project and the technology alliance will provide the cutting-edge technology for this effort.
Toughened high-grade aluminium alloy has emerged as the metal of choice the world over inthe manufacture of high-speed railway coaches, enabling aesthetic designs and greater speeds because of their lighter weights. Suburban metro systems and high-speed intercity and long-haul rail traffic in Europe, China and Japan use aluminium railcars.
While the upfront costs are marginallyhigher for aluminium railcars, the saving over the longerrun including in rail infrastructure and carbon emissions, is significant.
The use of aluminium significantly enhances energy efficiency thanks to reduced aerodynamicresistance, transmission loss and causes lower wear and tear to rolling stock.
Last October, Hindalco launched India’s first all-aluminium lightweight freight rake, which is not just enabling higher speeds and more payload per trip but will save over 14,500 tonnes of CO2 over its lifetime. The company plans to introduce three more designs of freight wagons in the coming months targeting specific commodities such as cement and foodgrains.
